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Hard ferrite (ceramic)
magnets were developed in
the 1960's as a low cost
alternative to metallic
magnets. Even though they
exhibit low energy (compared
with other permanent magnet
materials) and are
relatively brittle and hard,
ferrite magnets have won
wide acceptance due to their
good resistance to
demagnetization, excellent
corrosion resistance and low
price per pound. In fact,
measured by weight, ferrite
represents more than 75
percent of the world magnet
consumption. It is the first
choice for most types of DC
motors, magnetic separators,
magnetic resonance imaging
and automotive sensors.
GENERAL
CHARACTERISTICS
Hard ferrite magnets are
manufactured to rigid
magnetic and physical
standards which normally
exceed Magnetic Materials
Producers Association (MMPA)
standards.
The chemical composition is
SrO-6(Fe2O3),
strontium hexaferrite. The
raw materials used to
produce ferrite magnets are
strontium carbonate and iron
oxide both of which are
readily available and low in
cost. As a result, the use
of ferrite magnets in most
applications is more
economical than other
materials.
Ferrite magnets are formed
by compaction in dedicated,
multi-cavity dies followed
by sintering in high
temperature furnaces. This
produces a hard, brittle
part that requires diamond
wheels for grinding to close
tolerances. While physically
quite strong, these magnets
should not be considered a
structural member in an
assembly. And like most
ceramics, they are brittle
and should be handled so as
to avoid chipping and
cracking.
TEMPERATURE EFFECTS
Temperature variation can
result in both reversible
and irreversible changes in
magnetization. A reversible
change occurs at the rate of
approximately -0.2% per
degree centigrade. That is,
as temperature rises above
ambient, induction (Br) will
decrease. Coercivity, a
measure of resistance to
demagnetization, changes at
a rate of about 0.27% per
degree centigrade. As
temperature rises, a ferrite
magnet will increase in
coercivity!
Irreversible changes can
result from exposure to very
low temperatures, and the
magnetic quality is restored
only by re-magnetization.
Irreversible changes can be
avoided by providing an
adequate permanence
coefficient.
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