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Injection bonded magnets
offer a combination of high magnetic
strength and excellent physical
properties. They offer large scale
manufacture of shaped parts of close
dimensional and magnetic tolerances.
As smaller more efficient designs
are therefore available then with
increased design freedom lower
losses of magnetism can be achieved.

Typical
tolerances will depend largely on
the part configuration and the type
of tooling selected. Designers can
consider standard tolerances of
±0.075mm. Tighter tolerances are
available on request. Different
binders are available including
Nylon 6, 12, EEA and PPS. The
material for any specification is
chosen based on many factors for
example temperature, strength, water
absorption, solvent resistance,
complexity of shape and
compatibility with the magnet power.
The
injection moulding process allows
for moulding directly on, in or over
other components thereby reducing
secondary processing costs. This is
called insert or overmoulding.
Injection moulded magnets can be
produced from very simple forms to
quite complex arrangements in sizes
up to 100gms. Further processing is
rarely required but if necessary
this can be achieved using
conventional tools.
Permanent ferrite magnet is made of
Sro or Bao and Fe2O3 by ceramic
processing technology, now, we have
6 models of permanent magnet
products, namely Y10T, Y20, Y25,
Y30, Y30BH, Y35 and etc. The
products include rings, disks,
blocks, and segments.
The elements of Ferrite magnet are
ferric oxide/barium, strontium.
Ferrite has higher coercive force
and higher resistance to be
demagnetized and oxidized than other
non-rare earth permanent magnets.
The biggest advantage of such magnet
is their low cost. It is widely used
from motors and loudspeaders to toys
and craft etc.
Typical Applications
Magnet
stators for fractional horsepower
D.C. motors.
Multi-pole magnetic motors for
brushless D.C. and stepper motors.
Magnetic
actuators for magnetic switches and
solenoids.
Sensors
for activators and industrial
applications.
Material Characteristics of Bonded
Ferrite Magnets
|
TYPE NO. |
Binder
|
Magnet
Material |
Br
(Gs) |
Hcb
(Oe) |
Hcj
(Oe) |
BH(max)
(MGOe) |
Density
(g/cm3) |
Usage
|
|
FBP-1210 |
Nylon6
|
Baferrite
Srferrite
|
650~750 |
500~600 |
2375~2875 |
0.08~0.1 |
2.4~2.5 |
PCM for
TV、Monitor
|
|
FBP-1211 |
Nylon6
Nylon12 |
Baferrite
Srferrite
|
1100~1300 |
875~1062.5 |
2375~2875 |
0.19~0.38 |
2.7~3.0 |
Isotropic
injection
magnet
|
|
FBP-1212 |
Nylon6
Nylon12
|
Baferrite
Srferrite
|
1300~1800 |
1062.5~1562.5 |
2375~2875 |
0.38~0.75 |
3.0~3.6 |
Isotropic
injection
magnet
|
|
FBP-1213 |
Nylon6
Nylon12
|
Baferrite
Srferrite
|
2100~2400 |
1500~2125 |
2000~2875 |
0.88~1.5 |
3.0~3.5 |
Anisotropic
injection
magnet
|
|
FBP-1214 |
Nylon6
Nylon12
|
Baferrite
Srferrite
|
2500~2600 |
2050~2175 |
2625~2875 |
1.49~1.56 |
3.35~3.55 |
Anisotropic
injection
magnet
|
|
FBP-1215 |
Nylon6
Nylon12
|
Baferrite
Srferrite
|
2500~3300 |
2100~2500 |
2600~3400 |
1.5~2.5 |
3.6~3.8 |
Anisotropic
injection
magnet
|
|
FBP-1216 |
Nylon6
Nylon12
|
Srferrite
|
2500~2600 |
2175~2300 |
2875~3500 |
1.51~1.59 |
3.35~3.55 |
Anisotropic
injection
magnet
|
|
FBP-1217 |
Nylon6
Nylon12
|
Srferrite
|
2500~2600 |
2300~2425 |
3500~4000 |
1.54~1.61 |
3.35~3.55 |
Anisotropic
injection
magnet
|
|
FBP-1218 |
Nylon6
Nylon12
|
Srferrite
|
2700~2800 |
2125~2250 |
2625~2875 |
1.79~1.86 |
3.5~3.65 |
Anisotropic
injection
magnet
|
|
FBP-1219 |
Nylon6
Nylon12
|
Srferrite
|
2700~2800 |
2250~2375 |
2875~3500
|
1.8~1.88 |
3.5~3.65 |
Anisotropic
injection
magnet
|
|
FBP-1220 |
Nylon6
Nylon12
|
Srferrite
|
2700~2800 |
2375~2500 |
3500~4000 |
1.81~1.89 |
3.5~3.65 |
Anisotropic
injection
magnet
|
|
FBP-1221 |
Nylon6
Nylon12
|
Srferrite
|
2750~2850 |
2250~2500 |
2625~3125 |
1.84~1.94 |
3.60~3.70 |
Anisotropic
injection
magnet
|
|
FBP-1222 |
Nylon6
Nylon12
|
Srferrite
|
2850~2950 |
2375~2625 |
2625~3125 |
1.94~2.06 |
2.65~3.75 |
Anisotropic
injection
magnet
|
|
FBP-1223 |
PPS
|
Srferrite
|
2450~2650 |
2125~2500 |
2625~3125 |
1.38~1.63 |
3.48~3.65 |
Anisotropic
injection
magnet
|
Ferrite magnet is Made by
means of powder metallurgy.
Its chemical composition: Ba/Sro-Fe2O3.Hard
to be de-magnetized, with
good anti-corrosion
property. The products are
make in the shapes of
circular, cylinder, square,
tile-type. Widely used for
magnetic electro-machinery,
loudspeaker products, micro
electro-machinery, household
appliance, electronic
acoustics equipment,
copycat, magnetic motor
equipment, culture and
education tools and magnetic
treatment equipment.
Hard Ferrite (ceramic)
magnets, composed of barium
or strontium, were developed
in the early 1960's as an
alternative to the more
expensive metallic magnets.
This class of magnet is very
hard, brittle and possesses
lower energy characteristics
compared to other magnetic
materials. However, it is
very popular and widely used
because of its excellent
resistance to demagnetizaion,
corrosion, and the
advantageous pricing.
Ferrite magnets are
manufactured by pressing,
sintering, or injection
molding. These magnets can
be both anisotropic and
isotropic. Anisotropic
grades are oriented in the
manufacturing direction and
must be magnetized in the
direction of orientation.
Isotropic grades are not
oriented and can be
magnetized in any direction.
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